Material-Details: Poly1500 Datasheet

Poly1500 is a durable and resilient material. The properties correspond approximately to those of PP (polypropylene).
Therefore, this material is particularly well suited to produce prototypes of injection-molded parts.
The typical SLA high surface quality and dimensional accuracy speaks well for this application.
This material can be printed in up to 2 m wide models at a time. The dimensional accuracy remains preserved by the freedom from distortion.


Advantages & disadvantages

Advantages

  • Extrem High Resolution
  • Very smooth surface
  • High dimensional stability
  • Directly Platable
  • Up to 2 m at a time
  • Free-distortion

Disadvantages

  • Insulators made of same material (visible traces on the part)
  • Large components can not be printed massively
  • Altert rapidly when UV irradiation

Material examples

Figur aus Poly1500 SLA
Ersatzteil aus Poly1500 SLA 3D Druck
kleinteil aus Poly1500 SLA 3D Druck

Price calculation

Unfortunately Poly1500 can not be calculated automatically.
The price differs from very small to very large parts and also the manual effort must be included forlarge parts.
We will send you a manual listing in under 24 hours.
A good target price for medium-sized parts is about 2 / cm. However, medium in this machine is approximately 1 m in length.


Typical usage

Poly1500 is used to manufacture the injection molding prototypes later in PP to be injected.
With Poly1500 it can be shoring tests and performed stress tests. A common application of Poly1500 is in the automotive industry. ere, bumpers and instrument panels in full size are printed to make installation tests of new models.


Technology

Poly1500 parts are manufactured in the SLA process.
SLA means Steriolithographie and is the oldest and most mature 3D printing process.
Since working with UV sensitive liquid plastics and no thermals is used to SLA, not warp parts.



The procedure:

Your model is decomposed by a program into individual layers of 0.05 mm.
Now a plate lowered into a bath of resin.
On this record, a UV laser now starts to "draw the contours and shapes of the parts". In all places where the laser exposed the Resinbad, the material hardens.
Now the build platform lowers to a layer thickness down and a slide provides new material on its surface.
This process is repeated layer by layer to your component until it is ready.
During the construction process, your part rests on the insulators .
These are removed after the manuel merge operation and sanded.


SLA 3D printing from close, technology  clarification procedure

Additionnal information

Shipping within
8 Working days


Design specifications:

Minimum wall thickness
0,8 mm

Smallest Detail
0.05 mm

Maximum dimension
2100 x 700 x 800 mm


Priority service

When ordering before 12 at noon we ship within 3 working days. depending on the size of the part)

Price
30 % extra charge

maximum size
625 x 425 x 425 mm


 

The surface of your model is determined by the technology and the chosen material. Therefore, we offer several post-processing steps. This affects the cost but also the quality of your model.

 

Available colors:

White semi-transparent

 


Soft-touch Painting

Soft-touch Painted 3D printing in SLA

Soft-touch is a special type of painting. The surface feels very soft after painting and smoothed on.
SLA parts with soft-touch are by far the closest to injection-molded parts with regard to interface, look and feel.
The parts are sanded by hand, primed and painted leading to a perfect surface without visible construction stages.
You won't believe the product was printed here.

  • require a minimum dimension of von 10x10x10 mm.
  • Price: 40% of the part price.
  • In painting 2 Working days must be set extra(included).

 


Polishing


After post-curing under a UV lamp and additional Cleaning, we can Polish SLA parts.

What is to be observed on polished models:

  • Models can be polished until at least a size of 10 x 10 x 10 mm.
  • Traces of insulators disappear here.
  • The post will take about 0.05 mm material on all surfaces. Plan also something extra wall thickness.
  • Small details can disappear during this process.
  • The polishing service requires 2 extra Working days to the indicated delivery time.
  • Price: Polishing costs 30% of the part price as extra charge..

Painted models

Painted 3D printing

Of course you can also paint 3D models from Poly1500 .
Here it is a grind, the parts not necessary, which makes the process more cost-effective and results in a high-gloss finish.

  • require a minimum dimension of von 10x10x10 mm
  • Price: 20% of the part price.
  • In painting 2 Working days must be set extra(included).

 


Coating

 

Coating 3D Printing

 

Poly1500 Parts can be wonderfully coated also.
Unlike ordinary materials, these must not be covered with a conductive layer, as SLA parts are directly coated.
To do this, your model is sanded and then coated with your desired equipment. Here also a coating with as gold or silver is possible.

  • We can coat only parts of 10 x 10 x 10 mm to 600 x 600 x 600 mm. Larger parts on demand.
  • Handling fee 12 € / Order
  • Hand electroplating .
  • High Resolution from 1 µm
  • Possible coatings..

    Copper 99,99% Cu IMDS Nr.  736943
    Matt nickel, from Sulfamatelektrolyt 99,95% Ni IMDS Nr.  748706
    High-gloss nickel >99,50% Ni IMDS Nr.  749088
    Gold plating 24ct. 24 Karrat Au IMDS Nr.  756617
    Silver plating 99,99% Ag IMDS Nr.  757803
    Chrome plating from the trivalent electrolyte, RoHS Compliant IMDS Nr.  756617
    Black chrome plating electrically conductive, Black Chrome coating IMDS Nr.  10629626/1
    Electroless Nickel Plating hochphosphorig, 13% Phosphor as NiP IMDS Nr.  326271538
    Tin plating 99.98% Sn, RoHS-Konform
    Bismut our Bismudan electrolyte, 99,95% Bi

Unit Value
Tensile strength MPa 30-32
Elongation at break % 15-25
Hardness Shore D 80-82
Thermal resistance C 52-61
Impact resistance J/m 48-53 (gekerbt)
Density g/cm 1,2
Water absorption % 0
Chemical resistance n/a
Weather not Resistant